Production processes

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Deep processing production line

The company has a complete deep processing production line, which can be used for sawing, drilling, milling, welding, bending and other aluminum profiles in accordance with customer requirements, and the surface is brushed and polished.
Our existing equipment includes: sawing machine (hydraulic single-head saw, digital single-head saw, 45-degree angle digital saw, automatic universal saw, etc.); milling machine (Botter CNC machining center, PRATIC profile machining center, group) Yu large processing center, etc.); drilling machine (rock drilling machine, small bench drill, tapping machine, etc.); bending type (automatic bending machine, full round bending machine, shearing bending machine, etc.); welding ( 6 sets of argon arc welding machine; surface drawing type (wire drawing machine, polishing machine, small sanding machine, etc.).

Surface treatment production line

The company has 9 anodized coloring, can handle up to 13 meters, and 2 electrophoretic painting production lines, which can handle 13 meters profiles.
The company has introduced one powder coating production line from Switzerland, one fluorine carbon production line in France and one wood grain production line. The powder has a short color change time, high powder recovery rate, uniform coating, no sag phenomenon, and a continuous, smooth coating film on the tip and rough surface of the workpiece. The curing oven temperature difference is less than or equal to ±2.5 °C, can handle profiles up to 13 meters, using high-quality raw materials and strict process control, so that the spray products maintain the same color, uniform film thickness and rich color, providing designers with a Broad design space.
The thermosetting resin powder used by the company is purchased from the world famous brand AKZONOBEL powder coating company. The raw materials for the production of powder are all imported from abroad, and the manufacturer provides the “guarantee book” for the corresponding weathering period. The adhesion, weather resistance and peeling resistance of the aluminum powder coating layer The ability and UV resistance are strong, and the surface treatment of aluminum profiles is unmatched.

Extrusion line

The company has 8 extrusion lines of 3600T, 1500T, 1000T, 800T, etc., equipped with a good cooling system to meet the mechanical properties of aluminum profiles under different conditions. For types, rods and tubes with high quenching sensitivity or large cross-section size and unable to achieve in-line quenching of extruders, the company is also equipped with a dedicated off-line vertical solution hardening furnace for solution hardening, and can also be used for drawing and other processes. At present, the products cover various types of sections (maximum 420mm) and T4, T5, T6, T66 and other heat treatment conditions, which can meet the individual requirements of customers.
The aluminum rod heating furnace for the extruder is all equipped with a long rod heating shearing device, which significantly improves the yield. At the same time, the company is equipped with 4 aging furnaces, the longest aging of 14.5 meters long profiles, greatly enhanced processing capacity, significantly reducing profile parking time and speeding up cycle production.

Mold design and processing

The company has a complete set of mold manufacturing lines from mold design, mold manufacturing, mold heat treatment, etc. In order to improve the processing quality and manufacturing level of the mold, the company introduced two CNC machining centers and one slow wire and vacuum heat treatment furnace from Taiwan. Wait. The extrusion molds used by the company are carefully designed with high quality special mold steel at home and abroad, with advanced technology, perfect production equipment and exquisite processing methods. In order to meet the multi-series requirements of customers, computerized management has been realized from mold design, development to manufacturing. CAD/CAM mold development system is adopted in design to meet customers’ requirements of high difficulty and high precision.
In general, the mold processing flow chart is as follows:
Unloading›Roughing›Drawing›Milling›Heat treatment›Cutting wire cutting›Electrical discharge machining›Fiber work refining›Acceptance.
According to the size of the mold and the complexity of the section of the profile, it is easy to process the mold. The maximum mold diameter is 555mm. In general, the production cycle of the company’s planar mold is 5 to 10 days; the split mode is 7 to 15 days.

Casting production line

The company has 5 domestic advanced level of melting and casting production lines, using on-line addition of aluminum-titanium-boron wire on-line refining, and using online degassing and multi-stage foam ceramic filter plate purification device. Compared with traditional melting and casting equipment, the advantages are as follows:
1. Gas consumption 70-80kg/t.Al
2. Burning 1.0-.5%
3. The production efficiency is doubled, and the use of forklift feeding, mechanical slag removal, etc., effectively reduce labor intensity.
4. The temperature difference in the furnace is less than or equal to ±5 °C.
5. Adopting the direct reading spectrometer introduced in the UK, strictly in accordance with AA standard, ALCOA standard, ALCAN standard or customer specified chemical composition standard, to ensure the homogenization and crystal formation of aluminum rod melting and casting products to ensure a reasonable proportion of alloy composition, raw materials The domestic and international high-quality A00 aluminum ingots are selected from the five major aluminum plants in China. At present, the casting workshop can produce various alloy grades such as 6061, 6063, 6005, 6082, 3003, etc., to meet the needs of customers’ alloy types. The specifications of ingots that can be produced are Φ254, Φ150, Φ120, Φ105, Φ90 and so on.

Deep processing production line

The company has a complete deep processing production line, which can be used for sawing, drilling, milling, welding, bending and other aluminum profiles in accordance with customer requirements, and the surface is brushed and polished.
Our existing equipment includes: sawing machine (hydraulic single-head saw, digital single-head saw, 45-degree angle digital saw, automatic universal saw, etc.); milling machine (Botter CNC machining center, PRATIC profile machining center, group) Yu large processing center, etc.); drilling machine (rock drilling machine, small bench drill, tapping machine, etc.); bending type (automatic bending machine, full round bending machine, shearing bending machine, etc.); welding ( 6 sets of argon arc welding machine; surface drawing type (wire drawing machine, polishing machine, small sanding machine, etc.).

Surface treatment production line

The company has 9 anodized coloring, can handle up to 13 meters, and 2 electrophoretic painting production lines, which can handle 13 meters profiles.
The company has introduced one powder coating production line from Switzerland, one fluorine carbon production line in France and one wood grain production line. The powder has a short color change time, high powder recovery rate, uniform coating, no sag phenomenon, and a continuous, smooth coating film on the tip and rough surface of the workpiece. The curing oven temperature difference is less than or equal to ±2.5 °C, can handle profiles up to 13 meters, using high-quality raw materials and strict process control, so that the spray products maintain the same color, uniform film thickness and rich color, providing designers with a Broad design space.
The thermosetting resin powder used by the company is purchased from the world famous brand AKZONOBEL powder coating company. The raw materials for the production of powder are all imported from abroad, and the manufacturer provides the “guarantee book” for the corresponding weathering period. The adhesion, weather resistance and peeling resistance of the aluminum powder coating layer The ability and UV resistance are strong, and the surface treatment of aluminum profiles is unmatched.

Extrusion line

The company has 8 extrusion lines of 3600T, 1500T, 1000T, 800T, etc., equipped with a good cooling system to meet the mechanical properties of aluminum profiles under different conditions. For types, rods and tubes with high quenching sensitivity or large cross-section size and unable to achieve in-line quenching of extruders, the company is also equipped with a dedicated off-line vertical solution hardening furnace for solution hardening, and can also be used for drawing and other processes. At present, the products cover various types of sections (maximum 420mm) and T4, T5, T6, T66 and other heat treatment conditions, which can meet the individual requirements of customers.
The aluminum rod heating furnace for the extruder is all equipped with a long rod heating shearing device, which significantly improves the yield. At the same time, the company is equipped with 4 aging furnaces, the longest aging of 14.5 meters long profiles, greatly enhanced processing capacity, significantly reducing profile parking time and speeding up cycle production.

Mold design and processing

The company has a complete set of mold manufacturing lines from mold design, mold manufacturing, mold heat treatment, etc. In order to improve the processing quality and manufacturing level of the mold, the company introduced two CNC machining centers and one slow wire and vacuum heat treatment furnace from Taiwan. Wait. The extrusion molds used by the company are carefully designed with high quality special mold steel at home and abroad, with advanced technology, perfect production equipment and exquisite processing methods. In order to meet the multi-series requirements of customers, computerized management has been realized from mold design, development to manufacturing. CAD/CAM mold development system is adopted in design to meet customers’ requirements of high difficulty and high precision.
In general, the mold processing flow chart is as follows:
Unloading›Roughing›Drawing›Milling›Heat treatment›Cutting wire cutting›Electrical discharge machining›Fiber work refining›Acceptance.
According to the size of the mold and the complexity of the section of the profile, it is easy to process the mold. The maximum mold diameter is 555mm. In general, the production cycle of the company’s planar mold is 5 to 10 days; the split mode is 7 to 15 days.

Casting production line

The company has 5 domestic advanced level of melting and casting production lines, using on-line addition of aluminum-titanium-boron wire on-line refining, and using online degassing and multi-stage foam ceramic filter plate purification device. Compared with traditional melting and casting equipment, the advantages are as follows:
1. Gas consumption 70-80kg/t.Al
2. Burning 1.0-.5%
3. The production efficiency is doubled, and the use of forklift feeding, mechanical slag removal, etc., effectively reduce labor intensity.
4. The temperature difference in the furnace is less than or equal to ±5 °C.
5. Adopting the direct reading spectrometer introduced in the UK, strictly in accordance with AA standard, ALCOA standard, ALCAN standard or customer specified chemical composition standard, to ensure the homogenization and crystal formation of aluminum rod melting and casting products to ensure a reasonable proportion of alloy composition, raw materials The domestic and international high-quality A00 aluminum ingots are selected from the five major aluminum plants in China. At present, the casting workshop can produce various alloy grades such as 6061, 6063, 6005, 6082, 3003, etc., to meet the needs of customers’ alloy types. The specifications of ingots that can be produced are Φ254, Φ150, Φ120, Φ105, Φ90 and so on.

Deep processing production line

The company has a complete deep processing production line, which can be used for sawing, drilling, milling, welding, bending and other aluminum profiles in accordance with customer requirements, and the surface is brushed and polished.
Our existing equipment includes: sawing machine (hydraulic single-head saw, digital single-head saw, 45-degree angle digital saw, automatic universal saw, etc.); milling machine (Botter CNC machining center, PRATIC profile machining center, group) Yu large processing center, etc.); drilling machine (rock drilling machine, small bench drill, tapping machine, etc.); bending type (automatic bending machine, full round bending machine, shearing bending machine, etc.); welding ( 6 sets of argon arc welding machine; surface drawing type (wire drawing machine, polishing machine, small sanding machine, etc.).

Surface treatment production line

The company has 9 anodized coloring, can handle up to 13 meters, and 2 electrophoretic painting production lines, which can handle 13 meters profiles.
The company has introduced one powder coating production line from Switzerland, one fluorine carbon production line in France and one wood grain production line. The powder has a short color change time, high powder recovery rate, uniform coating, no sag phenomenon, and a continuous, smooth coating film on the tip and rough surface of the workpiece. The curing oven temperature difference is less than or equal to ±2.5 °C, can handle profiles up to 13 meters, using high-quality raw materials and strict process control, so that the spray products maintain the same color, uniform film thickness and rich color, providing designers with a Broad design space.
The thermosetting resin powder used by the company is purchased from the world famous brand AKZONOBEL powder coating company. The raw materials for the production of powder are all imported from abroad, and the manufacturer provides the “guarantee book” for the corresponding weathering period. The adhesion, weather resistance and peeling resistance of the aluminum powder coating layer The ability and UV resistance are strong, and the surface treatment of aluminum profiles is unmatched.

Extrusion line

The company has 8 extrusion lines of 3600T, 1500T, 1000T, 800T, etc., equipped with a good cooling system to meet the mechanical properties of aluminum profiles under different conditions. For types, rods and tubes with high quenching sensitivity or large cross-section size and unable to achieve in-line quenching of extruders, the company is also equipped with a dedicated off-line vertical solution hardening furnace for solution hardening, and can also be used for drawing and other processes. At present, the products cover various types of sections (maximum 420mm) and T4, T5, T6, T66 and other heat treatment conditions, which can meet the individual requirements of customers.
The aluminum rod heating furnace for the extruder is all equipped with a long rod heating shearing device, which significantly improves the yield. At the same time, the company is equipped with 4 aging furnaces, the longest aging of 14.5 meters long profiles, greatly enhanced processing capacity, significantly reducing profile parking time and speeding up cycle production.

Mold design and processing

The company has a complete set of mold manufacturing lines from mold design, mold manufacturing, mold heat treatment, etc. In order to improve the processing quality and manufacturing level of the mold, the company introduced two CNC machining centers and one slow wire and vacuum heat treatment furnace from Taiwan. Wait. The extrusion molds used by the company are carefully designed with high quality special mold steel at home and abroad, with advanced technology, perfect production equipment and exquisite processing methods. In order to meet the multi-series requirements of customers, computerized management has been realized from mold design, development to manufacturing. CAD/CAM mold development system is adopted in design to meet customers’ requirements of high difficulty and high precision.
In general, the mold processing flow chart is as follows:
Unloading›Roughing›Drawing›Milling›Heat treatment›Cutting wire cutting›Electrical discharge machining›Fiber work refining›Acceptance.
According to the size of the mold and the complexity of the section of the profile, it is easy to process the mold. The maximum mold diameter is 555mm. In general, the production cycle of the company’s planar mold is 5 to 10 days; the split mode is 7 to 15 days.

Casting production line

The company has 5 domestic advanced level of melting and casting production lines, using on-line addition of aluminum-titanium-boron wire on-line refining, and using online degassing and multi-stage foam ceramic filter plate purification device. Compared with traditional melting and casting equipment, the advantages are as follows:
1. Gas consumption 70-80kg/t.Al
2. Burning 1.0-.5%
3. The production efficiency is doubled, and the use of forklift feeding, mechanical slag removal, etc., effectively reduce labor intensity.
4. The temperature difference in the furnace is less than or equal to ±5 °C.
5. Adopting the direct reading spectrometer introduced in the UK, strictly in accordance with AA standard, ALCOA standard, ALCAN standard or customer specified chemical composition standard, to ensure the homogenization and crystal formation of aluminum rod melting and casting products to ensure a reasonable proportion of alloy composition, raw materials The domestic and international high-quality A00 aluminum ingots are selected from the five major aluminum plants in China. At present, the casting workshop can produce various alloy grades such as 6061, 6063, 6005, 6082, 3003, etc., to meet the needs of customers’ alloy types. The specifications of ingots that can be produced are Φ254, Φ150, Φ120, Φ105, Φ90 and so on.